View Full Version : 2002 windstar sel


coucci
08-16-2006, 03:27 PM
Hey there. I have a problem that i just cant figure out.
2002 windstar sel the engine light keeps coming on. i bought a code reading and it keeps coming up as p0402. I tried unplugging the vacuum to the egr and driving the van for a bit and the lite does not go off. Every once in a while the ligt will go off and on usually around the time my wife fills up, dont know if that is just a coincidence or not.
Just wondering if anyone has any ideas.

Thanks Mike

94 4x4 ranger
08-16-2006, 03:56 PM
The code p0402 Exhaust Gas Recirculation Flow Excessive Detected .This code I woud think is the EGR is stuck open or EGR related. Does it run rough?

coucci
08-16-2006, 04:05 PM
It seems to run fine at idle and high speed!!

94 4x4 ranger
08-16-2006, 04:11 PM
Do you have any tool's like a vacuum hand pump? Or a socket set?

coucci
08-16-2006, 04:19 PM
i have the basic tools anything else i can borrow from buddies

94 4x4 ranger
08-16-2006, 04:28 PM
I would first look for and loose,cracked vacuum lines.If none are found I would suspect carbon build up at the EGR this is a common problem. I would also buy a new EGR gasket a 1 can of gumout. Remove the EGR valve and spray gumout in the passages. Scrape and clean old gasket. Replace gasket then replace the egr. Then disconnect the battery for 5 minutes to clear the code.

Mulletman
08-16-2006, 06:30 PM
9 times out of 10 the DPFE sensor has went bad on you. Also check the hoses leading to the sensor.