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99 ford Explorer, xfer case and 5r55e

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  #1  
Old 10-03-2010 | 08:26 PM
Dakota_Don's Avatar
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Joined: Mar 2006
Posts: 4
Default 99 ford Explorer, xfer case and 5r55e

hello, i finally got to the 99 ford
explorer 4x4 with 4.0 and the 5r55e trans and bad transfer case..
>
anyway i took the xfer case apart, its a borg warner
> XL24-CA and this is what i
> found..
> what would cause these parts to brake in the X-fer case?
> Even the Xfer case clutches are
> burnt,flakeing and toast. would these being burnt cause the
> trans to act up as
> well?
> now here are the trans sypmtoms.
> The engine rev's when the trans shifts, like it slips
> but in all fwd gears,
> but when i push the accelerator down, the trans shifts nice
> and firm. I took the
> pan off and it is pretty clean, I ran out of time, so
> was wondering if a sol
> pack, and a VB kit may correct the trans problems.
>
>
> what do you think??
>
> here is a pics of the broken parts..

also is a 5r55e trans tough to rebuild..will i need any special tools? other then spring compressors,snap ring pliers. anything i can make?

thanks
 
Attached Thumbnails 99 ford Explorer, xfer case and 5r55e-025.jpg  

Last edited by Dakota_Don; 10-03-2010 at 08:29 PM.
  #2  
Old 10-05-2010 | 09:22 PM
hanky's Avatar
Senior Member
Joined: Jun 2010
Posts: 15,301
Default

Not sure if you can get the clutch seals in on all the clutch pistons without special tools.
I remember asking a trans rebuilder shop if I could rent a 1st, reverse clutch piston seal installer tool from them for a different trans and their reply was , oh we don't replace them , they don't give much trouble. I wound up buying the plastic cone for a whopping $6.00. I guess if you take your time , you will be OK.
 
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