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Mechanic Says He Can't Fix Parking Brake

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  #1  
Old 08-03-2022 | 06:05 PM
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Default Mechanic Says He Can't Fix Parking Brake

2001 Ford E-350 XLT Super-Duty
This is a big extra long van that has an additional row of seats.

I bought this vehicle used, and the parking brake never worked. When I pushed the pedal, it would go down with no resistance, and the brake itself would not engage. I took the vehicle to a local mechanic to fix the parking brake and he replaced the following:
  • (2) Disc Brake Rotors
  • (2) Disc Brake Calipers
  • Parking Brake Shoe
  • (2) Parking Brake Cables
  • Disc Brake Pad Set
  • Oil Seal
When I got the van back and tested the parking brake, the pedal pushed with noticeable resistance, however the brake itself barely engaged. I took the van back to the mechanic, and he said this was normal and the brake would just need a minor additional adjustment. After the second adjustment, nothing has changed. When I asked the mechanic about this, he said that this is very common with this year/make vehicle, and that the parking brake could not be fixed. He then told me about something called a line-lock brake system he could install that would effectively give me a functioning parking brake. This is a reputable family owned business, but I think he may be missing something. Does anyone have some input/experience about the situation? I really just want a functioning parking brake that will hold the vehicle on a steep incline while in neutral.
 
  #2  
Old 08-03-2022 | 06:43 PM
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Usually if new rotors and parking brake shoes are installed the shoes might need a encouragement to conform to the inner part of the rear rotors.

What you might try is , in a safe area , no other vehicles around, get the vehicle up to 5-10 miles per hour , then apply the parking brake to stop he vehicle . This will help to get better mating surfaces with the parking brakes. do this a few times, allow the bakes to cool and do it again a few times. you should see some improvement after each episode.
Let us know how you make out, thanks.
 
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Old 08-04-2022 | 10:17 AM
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Hanky--

It's sure can't hurt at this point; the brake is completely non-functional. I'll give your suggestion a try and report back. Thank you for the input!
 
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Old 08-05-2022 | 03:32 AM
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Originally Posted by MartinTravels
Hanky--

It's sure can't hurt at this point; the brake is completely non-functional. I'll give your suggestion a try and report back. Thank you for the input!
You got some other kind of issue going on. If the park brake is totally non functional, that's more than just the lining material not conforming to a new surface.
 
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Old 08-05-2022 | 07:10 PM
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When you say non functional, what does that mean?

Do you feel any resistance when you depress the parking brake down?
If you do , burnishing the parking brake shoes will help get a good parking brake. That was the procedure I suggested to get better shoe to inner drum contact on inside of rotor.
If on the other hand you get no resistance and the parking brake pedal goes to the floor , it could mean the brake cable from the pedal to where the adjustment is under the vehicle is at the end of the adjustment travel in which case the front cable is stretched and a cable shortener is used to take up that stretch or the cable should be replaced.
The shortener is safe and works. That is most likely what your shop was recommending. Depending on which situation you have will determine which path to choose.
No big deal and no need to make a big project out of the situation.
 
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Old 08-09-2022 | 11:18 AM
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It's been one week, and I have been doing hanky's suggestion (driving 5-10 MPH, applying parking brake a few times). When I press the parking brake pedal, the van does slowly come to a stop at 5mph, so there has been some progress. But the parking brake still does not hold the vehicle on an incline in neutral. and is still very weak in general. What are your thoughts? I will continue with hanky's suggestion, but I still think there is some other issue at play.
 
  #7  
Old 08-09-2022 | 02:23 PM
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If you apply the parking brake as far down as you can , then attempt to move the vehicle forward then in reverse ?

If it will not go forward , but will move in reverse, that tells us you need more work getting the parking brake shoes conformed to the inside of the rear rotors.

The more you get better surface contact shoe to rotor, the better it will hold. If that front cable is stretched and the shop cannot get anymore adjustment on the rear cables , a shortener will help..
Don't be afraid to ask questions of your shop. You depend on their work to stop your vehicle so a few questions never hurt and now you have some idea of how it works..
 
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Old 08-09-2022 | 04:31 PM
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hanky--

I tried depressing the parking brake and moving the vehicle in reverse. The same amount of weak force is needed to move the van backward as it is to move it forward. Maybe a cable shortener is the answer (even though they replaced the cables)?

Thank you for your input on this one!
 
  #9  
Old 08-09-2022 | 05:44 PM
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Mister T,
There are 3 cables involved.
I believe your shop only replaced the 2 rear cables. The one from the parking brake pedal to the rear of the vehicle is a stinker to replace and most shops don't look forward to the job. If it is frayed or broken, no choice , must be replaced. If OK otherwise just stretched, cable shortener is the easier path to take.
 
  #10  
Old 08-29-2022 | 02:41 PM
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I reached out to the mechanic about the idea of a cable shortener, and this is what he had to say:


We tried a cable shortener when it was here, it didn’t make any difference - that is why we did not pursue any more concerning the cables. It seems the mechanism itself just doesn’t pull hard enough. I’m working remote, so I can’t look up the details, but it seems to me those mechanisms are not available anymore.

I know this is frustrating to you, as well as us. I would like to know the Ford mechanic who can fix it without spending a crazy amount of money. I’ve heard of that anecdotally before, but I’ve never seen one come back that’s been “fixed.”

Again, going from memory, I believe I spoke to at least two Ford dealerships myself, and they did not have a solution. If you have a phone number for someone who says it can be fixed, I would love to have a short chitchat with them if they wouldn’t mind. Go ahead and send me their phone number and name.

Another option of course, if you found a shop that is certain they can make that brake grab harder, have them do it and let’s see if the proof is in the pudding.

Either way, as a gesture of goodwill, consider this email a goodwill certificate for a half hour of labor for any future work that we do on your vehicles.

What do you the mechanism is that he is referring to? Does his explanation make sense?

Thanks for all the helpful input!
 


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